The transformation of machine tool industry must take the road of compound development

China has become the world's largest machine tool country. After more than 30 years of development, domestic CNC machine tools have basically matured in industrial process technology. The product range is complete and the performance quality has been recognized by all countries in the world. As a "master machine" for industrial manufacturing, machine tools are of great significance to the development of national industry. However, in recent years, due to the economic downturn and slowdown in growth, almost all industries have been affected. The machine tool industry, which is upstream of the equipment manufacturing industry, has also been dragged into the “cold winter”. For the machine tool industry that continues the old road in technology and strategy, and does not seek to change the development ideas from the roots, it has become the general trend to transform and upgrade and develop composite products. The hidden competition in the downturn talks about China's machine tool market this year, Zhang Zhigang, chairman of Jinan Second Machine Tool Group Co., Ltd. said that since the beginning of this year, the orders of domestic machine tool enterprises have dropped significantly. In the sluggish market environment, the production cost The rise has caused the profits of machine tool companies to fall, and machine tool companies have also been under tremendous pressure to enter the transition period. The main reason is that “some Chinese companies are prone to greed and always want to make the scale bigger, instead of considering how strong the company is, so that the company will be more affected in the economic downturn.” The downturn in the market Domestic companies eager to develop their scale have been hit hard, but the bigger impact is not just that. According to the “12th Five-Year” development plan announced by the state, it is estimated that by 2015, China's machine tool industry will achieve an industrial output value of 800 billion yuan, and the annual output of CNC machine tools will exceed 250,000 units. The domestic market share will reach 70% or more. . When the global market is in a downturn, the huge gap in the Chinese market is particularly valuable. Many foreign companies seem to have seen business opportunities and made great strides in the Chinese market. It is understood that European companies such as Teflon, Emma, ​​INDEX, GF, etc. have set clear Chinese market strategies and increased investment to seize market share. In fact, in the increasingly obvious competition of industrial final products, in the industrial production chain, the competition of the upstream industrial chain of the unknown mechanical parts, metal processing, parts and components is even more fierce, including cars, Among the many industrial products in the fields of construction machinery, electronics and aerospace, the processing and casting technology of the parts at the source is extremely complicated, and the companies active in the upstream are mostly hidden compared to the international manufacturers that provide key technologies. After many auras. Some insiders believe that the domestic machine tool enterprise product orders are reduced, the surface seems to be due to the global manufacturing downturn, and more reasons are the impact of foreign countries on the domestic market, especially the weakness of domestic enterprises in key technology areas, becoming domestic The hidden competition of enterprises in a downturn environment. According to official sources from the TRUMPF Group, as of now, it has 60 branches and offices in all European countries, as well as in North and South America and Asia. In 2011, its sales were 2.33 billion euros, a year-on-year increase of 15%, which also exceeded its record of the highest sales before the financial crisis. The above conclusions are evidenced by the growth in TRUMPF's sales volume. The key lies in the numerical control system. In recent years, the pace of domestic machine tool products has been accelerated, the research and development of technology has been continuously increased, and innovations have been frequent. However, compared with the international market, domestic machine tools still have a large gap in reliability and density stability. This has nothing to do with the domestic machine tool hardware, but the key is the CNC system. It is understood that the numerical control system of the central nervous system of CNC machine tools has always been a key link hindering the development of China's numerical control field. After years of market competition, the survival of the fittest has formed a monopoly situation in which Japan's FANUC monopolizes 50% of the world market and Germany's Siemens accounts for 25%. Therefore, there are serious irrational phenomena in the industrial chain machinery industry structure of the domestic industry. The numerical control system, functional components and tools are seriously lagging behind the development of the main engine. Compared with the main engine, the numerical control system, functional components and tools are in the process. The "strong" and "big" aspects are not satisfactory, and there is still a big gap between the current world level and even Taiwanese companies. High-end CNC machine tools use imported CNC systems and functional components, do not master the core technology, seriously restricting the development of host manufacturing technology. Therefore, improving the R&D capability and manufacturing level of functional components and accelerating the industrialization of functional components have become an urgent need to pay attention to and solve problems, and are also the top priority of the industrial restructuring of the industry. Taking the road of compound development In fact, China's machine tool enterprises have their own unique advantages and have many years of traditional machine tool production base. At the same time, they have certain technical accumulation in a certain manufacturing process, especially the technical precipitation of casting/forging technology in mechanical parts, financing channels. A wide range of enterprises with a certain traditional market share and capital accumulation can set up large enterprise groups in advance, and absorb and digest foreign relatively advanced technologies through acquisition and holding. Therefore, Chinese enterprises need to seize good development opportunities, strengthen independent innovation, improve the level of technology and industrialization, and actively explore emerging markets in order to cope with future market competition. Under the influence of the environment and fierce competition, domestic machine tools must be oriented towards a complex development path that is based on technological innovation and strong cooperation. According to Zhao Bin, chairman of Jinan I Machine Tool Group, machine tool enterprises need to pay attention to the relevant "software" research and development in order to have core competitiveness in the international market. At present, enterprises regard information construction as a means to improve product innovation, invest heavily in transformation, and build a computer-aided design, auxiliary process, auxiliary casting, sheet metal process and management with the technology center as the core, supported by PDM environment. The CAD/CAPP/CAE computer LAN and information integration system have achieved the working conditions of product developers per capita. One-third of the CAD design software adopts the most advanced Solid and Edge 3D advanced of the US "UG" company. CAD software. The speed and quality of new product design have been greatly improved, and the mature design structure, design experience and design resources have been fully utilized and integrated, and the new product development time has been saved by nearly 50%.

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