How do injection molding companies reduce mold repair?

In the process of using the injection mold , it will inevitably lead to problems. However, the problem is that the number of repairs of the mold should be shortened as much as possible, which can greatly reduce maintenance costs and improve production efficiency.

Ideally speaking, a mold design life of 300,000 beer, 50,000 tons of beer maintenance once, in addition to wearing parts of the spring thimble aprons in the production cycle, other parts do not need to change. But in fact, the general molds are repaired and repaired, and even a set of production molds will be repaired 2-3 times a month. In fact, most repairs to the mold can be avoided, with maintenance issues and production process control issues. The following table is an analysis of the mold maintenance history of a company.

It can be seen that the mold repair is actually a very small number of reasons from the mold itself. Let's talk about ways to reduce mold repair:

1. Strengthen scientific injection molding knowledge training and try not to damage the mold in production. Low-voltage protection settings, mold clamping speed, clamping force, injection speed, holding pressure, mold temperature and other parameters will greatly damage the mold, which is a must pay attention to.

2. Production control. Things like the hot runner plug and the PIN pin stuck in the table should be avoided as much as possible.

3. Problems in the fetus should be avoided. The design and manufacturing process of the mold is â€œpregnant.â€ There is no problem at this time, otherwise maintenance cannot be avoided. For example, the design of the 7 large system of the mold, the material, etc. will not be said one by one.

4. Mold maintenance. The third-level maintenance of the first-level secondary maintenance and mold repair department in the production should be solidly in place, and any brushed dust should be avoided. Spring break / thimble card / shovel chicken thorns should be avoided.

5. Standardization and inventory of consumables. The thimble / spring / cylinder / guide column / guide sleeve, etc. should be as uniform as possible, stocked.

6. Standardization of work processes, personnel training and performance appraisal.

After doing the above 6 points, the maintenance accident of the mold can be generally reduced by 50%, so that the production efficiency of the enterprise is greatly improved, and the injection molding enterprise can quickly collect it.

UCFC Series Bearing

Fc 207 Bearing description

Fc 207 Bearing,the most commonly used type of mounted units, are designed to provide shaft support where the mounting surface is parallel to the shaft axis. The bolt holes are usually slotted for adjustment during mounting. Pillow blocks are supplied in a variety of configurations. Pressed steel pillow block bearings are also available for light-duty applications.

Fc 207 Bearing specification

Products Name	High Quality Pillow Fc 207 Bearing
Brand Name	FCS,NSK,NTN,NACHI,Koyo
Material	Stainless steel.Gcr15.carbon steel
Sealing	Open, Z, ZZ, RZ,2RZ,RS, 2RS
Quality Standard	ISO9001
Service	OEM service
Delivery Date	Within1-3 days after payments
Payment terms	A: 30% T/T in advance .70% against copy of B/L B: 30% T/T in advance .70% L/C C:Western union D:Paypal E:Money Gram
Applications	Auto, tractor ,machine tool, electric machine, water pump, agricultural machinery and textile machinery
steel Ball Bearing	1.plastic bag +box+carton 2.according to your requirements
Special Properties	1. High precision 2. Low noise 3.long life 4. Can be customized according to your needs 5. Can provide small & miniature standard and non-standard ball bearings.

Fc 207 Bearing Type:UCT, UCF, UCFC, UCFL,UCP,UCP,UCP.UCFL.UCPA.UCLP.UCPW.UCPX.UCFS.SAFT series are avaIlable

Fc 207 Bearing size chart

MODEL NO.	LENGTH(MM)	WIDTH(MM)	HEIGHT(MM)	WEIGHT(KG)
UCFC201	90	90	19	0.64
UCFC202	90	90	19	0.6
UCFC203	90	90	19	0.58
UCFC204	100	100	20.5	0.75
UCFC205	115	115	21	1
UCFC206	125	125	23	1.3
UCFC207	135	135	26	1.75
UCFC208	145	145	26	2
UCFC209	160	160	26	2.5
UCFC210	165	165	28	2.95
UCFC211	185	185	30	4
UCFC212	195	195	35	4.9
UCFC213	205	205	36	5.35
UCFC214	215	215	38	6.9
UCFC215	220	220	39	7.5
UCFC216	240	240	42	8.7
UCFC217	250	250	45	10.3
UCFC218	265	265	50	13.5

Ucfc Pillow Block Bearing,Pillow Fc Bearing,Ucfc Flanged Ball Bearing,Fc Pillow Block Bearing

Shijiazhuang Longshu Mechanical & Electrical Equipment Trading Co., Ltd. , https://www.longsbearing.com