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"Wire" is the abbreviation of "Railway Fans", ie, railway enthusiasts, and it widely represents railway fans, train fans, subway fans, and track fans. The production of wire jewellery racks needs to be processed in several steps, from the straightening of raw materials, pressing, twisting, bending, frame assembly, welding, brewing and drying, acceptance, painting, and baking. To complete, the degree of difficulty in production is moderate, and the fineness is required to be high. Two drawers and two doors of a good jewelry rack can be opened. This is based on the actual cabinet being scaled down and designed. Loved by users. Most of these wire prices have implications for the production of other products. We hope that through the introduction of wire prices , we can bring viewers to the effect of inferring from each other, thus creating a variety of favorite works.
Wire specifications
The specifications for binding iron wire are as follows: 0.50mm diameter 25# iron wire, 0.55mm diameter 24# iron wire, 0.60mm diameter 23# iron wire, and 0.70mm diameter 22# iron wire.
Wire price
Wires are generally sold on a unit basis and some are sold on a weight basis. If it is in accordance with the unit, it is generally a few dollars a roll, 1.5-6 yuan or so, generally will spray paint, many used on manual DIY. According to the weight, such as the calculation in kilograms, the price of 5-10 yuan / kg, and some are calculated in tons, usually a thousand dollars per ton.
Note: This price is for reference only! Due to geographical differences, of course, the price will be different. If you want to know more about the relevant price details, please use the local dealers to provide!
Wire manufacturers
Recommend you Anping Tianze Metal Products Co., Ltd., is a company focused on the manufacture and sale of high-quality wire mesh, located in Hebei Province, Anping wire mesh. The company has five large-scale production workshops, 12 large-scale assembly line equipments, more than 300 modern wire drawing equipments, covering an area of ​​400 mu. There are more than 100 talents in the professional wire mesh industry and more than 600 employees. With excellent technical strength and efficient implementation team, it has rapidly developed into the largest raw material supplier for the wire mesh industry. The company has obtained several quality certifications such as ISO9001 and ISO/TS16949. Its “SUNNY†trademark has been reputed to be a well-known trademark in Hebei Province for seven consecutive years.
Iron wire production
First, the raw material processing of wire crafts
First of all, we prepare raw materials according to the needs of production. The types of wire used to make wire jewelry racks are the wire after the wire surface has been polished, the wire that is surrounded by a circle of thin wire and turns into a splendid wire, and the light wire in the middle is removed. The hollow is similar to the spring wire. There are filigree and other laced laces after processing.
Second, straightening processing
When these wire raw materials were introduced from manufacturers, they were mostly piled in a curved shape. To complete the production of wire jewelry racks, it was necessary to straighten the wire raw materials. The tool used to straighten the wire is a modified bench drill. The drill is hooked and used to hold one end of the wire before it is flushed horizontally. First stretch the piles of iron wire, it is best to have two people, one person loose iron wire plate, one slowly pulled outside. Determine the required length and fasten one end of the wire to the bench drill. One iron is clamped by other workers with pliers. Gently hand iron wire, start the bench drill. Alternating forward and reverse rotation to achieve the effect of not only harming the toughness of the wire but also fully straightening. After confirming that it has been straightened, cut the wire from the bench drill to complete it.
Third, pressure processing
Next, we need to flatten some of the wire raw materials, that is, pressure wire. The filaments will be used in some local bending and finishing operations. The pressed wire is completed by a dedicated wire press. Firstly, the wire material is slowly put through the inlet and put into the pressing wheel. The role of the entrance is that the wire will not oscillate freely during the pressing process, so that the wire can be pressed out. Iron wire is even and smooth. As the wheel rotates, another person must promptly pull and pull the wire through the pressing wheel. The strength of the two men must be properly matched during operation to avoid danger. Then, the whole wire is cut into small pieces as required. This is the wire after the pressure treatment. Different iron wire raw materials pressed into the shape of the wire is not the same.
Fourth, the production of Ma Si
Ma Si is a kind of hollow spring-like wire raw material, which is required to be processed by ourselves. Its hollow feature is very suitable for use in the production of jewelry cabinet loose-leaf pages. The tool used to make horses is bench drills. First, a large diameter light wire is fixed in the drill head as a core. Pass the finer diameter wire through a dedicated threader and wrap it around the fixed core. When the table drill is started, the wire feeder is not rotated and the fine wire is rotated along with the drill. The wire is formed in the wire eliminator and the wire eliminator is slowly pushed out and wound onto the core. The thickness of the cut-out hairline is the same as the thickness of the threader aperture. In order to make the horse silk uniform, operation should pay attention to the speed and speed of the external movement of the squeegee. Excessive force and excessive speed are not conducive to processing a good horse.
In the above, we introduced the processing methods for the initial treatment of three types of wire. In actual production, we can infer different kinds of shapes from the wire raw materials. Such as: around the lace of the filigree and other fancy shapes such as fancy wire.
In addition to a variety of wire materials, the production of wire jewelry racks also use small steel beads, mesh and other materials.
Fifth, bend the fancy two
After the material is ready, the wire must be shaped. When bending, refer to the pre-made samples to determine the pattern and specifications to be bent. This will make the product specifications consistent and integrated.
Filament
Filtration is based on the needs of the production of work, cut the wire raw material into a certain length. Let's start with the side pattern production of the wire jewelry cabinet. There are two sets of four patterns on one side of the wire cabinet, and there are 8 left and right sides. These patterns were produced using 18-gauge filaments with a diameter of 1.1 mm. Each one has a length of 5.5 cm.
Fancy bending
Use needle-nose pliers and hand to fix both ends of the light wire, use a needle-nose pliers to fix the end, and use the needle-fixed light wire to make a curved rotation around the axis. After two revolutions, the flower-like pattern is reflected. When bending, it should be made up of the tenacity of the filaments and slowly apply force to make the curved arc smooth and natural. The remaining 7 filaments can be bent in the same way. When bending, pay attention to the pattern of matching one by one, so that the eight flowers are basically the same.
The other flower shapes in the jewelry cabinet are: baby-like flowers like Chinese characters, heart-shaped flowers like heart-shaped patterns, and mountain-shaped flowers like Yamagata, etc., which can be slightly changed with reference to the method of bending patterns above. One by one bent. In this way, after all the flower shapes needed for the jewelry cabinet are bent out, they can be used for uniform welding.
Six, frame forming
After processing the wire raw material, it is time to complete the frame forming part. A frame template is used to make the jewelry cabinet frame. Pre-preparation of a dimensional standard framework template is the basis for a good framework. This step may seem simple. In fact, the proficiency of the operator is very demanding. Usually, skilled masters are required to complete this step.
Prepare wire
The production frame uses light No. 16 with a diameter of 1.6 mm. We will use one of the boxes as an example to describe: Cut out a piece of light filament 17.2 cm long. According to the shape of the template, the frame is first bent with a plastic tube, and the semi-circular arc is formed by half-wrapping the light from the middle of the plastic tube. Then carry out the processing at the 6.2 centimeters at both ends and use a needle-nose pliers to clamp the light wire and the steel rule. With the help of the tip of the steel rule, the light is gently folded and the defect appears. Defects can make the arc more clearly visible. According to need, two 3.6 cm long filaments of light must be cut out as beams, and three light filaments with a diameter of 1.1 mm and a length of 5.5 cm should be used as the columns.
Assembly
The curved light wire is placed in the template and the detail can be re-trimmed with a wire clamp. Then, two light filaments with a diameter of 1.6 mm are horizontally placed in the frame slots as upper and lower cross members of the jewelry cabinet. A light beam with a diameter of 1.1 mm is placed vertically in the middle template slot. Carefully adjust the filaments so that the contacts are in perfect contact to facilitate soldering.
The rest of the frame of the jewelry cabinet can refer to the above procedures and requirements. Fine masters and detailed assembly are performed one by one by another operator, and then the welding operation is performed.
Seventh, welding and filling welding
After assembly of the frame is completed, the contact points are welded in the stencil so that the small parts are joined together. Due to the high temperature of the welding, it is necessary to place a high-temperature welding pad on the workbench. Here, ordinary common tiles are used, and the back side is laid flat on the table as a welding pad.
Dropping the role of dilute hydrochloric acid
We use the method of dropping dilute hydrochloric acid first at the contact point and then welding. Since the wire skin has a layer of galvanized to prevent rusting, dilute hydrochloric acid can erode the galvanized skin and make the welding more secure. The concentration of dilute hydrochloric acid is about 15%.
spot welding
Use a spot welder to touch the solder and complete the spot weld on the spot where welding is required. The amount of tin used for each welding point should be basically the same when welding, so that the effect after welding is more delicate and beautiful. At the same time, it can also save tin consumption, thus reducing production costs. Then, in accordance with such a welding method, the remaining welding points of the frame are carefully and sequentially welded. Finally, use the needle nose pliers to remove the welded frame from the stencil.
Fill welding
Filling and welding will soon be pre-prepared flowers, small parts, etc. according to the design needs to be welded in place, play a decorative embellishment. We took out the pre-made pattern, filled it up according to the requirements of the finished template, and completed the welding. The welding method is consistent with the welding method of the frame, paying particular attention to the amount of solder and hydrochloric acid, because the flower shape is relatively fine, and the welding point should not affect the whole. The beautiful appearance. In addition, patience is especially needed in this process, and each welded spot of the flower shape cannot be missed.
Drawer welding
A close look at the jewelry cabinet is not difficult to find, its two drawers, two doors are simulation can be opened. After finishing the frame, the production of the drawer inside the jewelry rack will begin. The wire that has been previously processed by the wire and the press wire, and the iron sheet that needs to be used as the drawer surface, is assembled in the drawer mold and then welded. When cutting the grid surface, the grid should be placed obliquely and cut according to the size of the frame. The twill can enhance the toughness of the grid, and the artistic and three-dimensional effects are more pronounced. When welding, we must also pay attention to keep the welding point as smooth as possible, and not to make the welding point prominent, so as to prevent the phenomenon of hands and fingers hanging in the course of use. Then the decorative flower is welded on the grid of the drawer. After a variety of welding combinations, various decorative patterns are displayed on the drawer grid.
Frame assembly
After the subtleties have been made, start assembling the frame. The previously welded frames and grid surfaces are assembled and welded to allow them to be three-dimensionally shaped. The most important thing here is to connect the horizontal lining of the drawer. Its role is to prevent the drawer from sliding off. Then the steel ball used as the drawer handle is welded and the overall shape of the jewelry cabinet comes out.
Opening and closing doors
The door of the jewelry cabinet can also be opened and closed. At this time, the movable cabinet door needs to be processed, and the movable shaft is produced by two-point welding. This time reflects the role of Ma Si. Three segments of silk are assembled above the filament. Firstly, the upper and lower ends of the wire are welded to the filament as a fixed axis. In comparison with the well-made cabinet door, the middle maze and the door group are connected using the two-point welding method. The assembly is then connected to the frame. Note that only the horses at the upper and lower ends of the movable shaft need to be welded at this time. Such a chic event jewelry door was completed and it was not very smooth to check the activities.
Finally, we put the pre-made small drawers one by one into the frame, and re-inspect the important welding points of each frame. Whether there are missing points or where the welding affects the aesthetics, and finally, the whole of the wire jewelry cabinet. The molding is completed after a detailed step-by-step process.
Activity swing part production
To enable the swing to be active, it is to make a joint activity on the swing bracket. Take out the light wire, poke it at a length of 1.5 cm, and bend the movable joint with a needle-nose pliers. The other end of the same light wire is also operated in this way, and the remaining brackets are completed in this way. The pre-assembled swing is combined with the joint of the bracket, and the needle-nose pliers are used to close the joint, and the remaining brackets are also completed in turn. Be careful not to bend the stand when closing the mouth. The same is true for hanging swings. The other end of the four brackets is hung on the top frame in order to close the joint. Gently push a swing to see if the swing is active.
The following will begin the commercialization of wire crafts.
Eight, the commercialization of wire crafts
The commercialization of wire crafts is the more detailed processing of wire crafts.
After the welding process, some hydrochloric acid remains in the welding place. The brewing is to make the alkali water fully neutralize with hydrochloric acid. The next step is to paint the surface of the wire better. All the wire arts and crafts have to go through this step, and the effect and effect are the same. Here we use the wire swing crafts that have already been made as an example to begin with the method of making and drying.
Remove 1 kg of industrial base into a container of brewing solution, dilute with appropriate amount of boiled water, and quickly stir with iron bars, then pour them into a large special brewing container and continue stirring. Alkaline water concentration depends on how much residue is left on the surface after soaking. The industrial alkaline water in the container can be used continuously. Before each soaking, it is only necessary to add the modulation on the basis of the original alkali solution. There is no fixed period of validity for the solution. It also depends on the surface residue after soaking. More, it is necessary to re-alkaline water. After the modulation is completed, a gauze package bottom is laid in the container. The role of the gauze net is to facilitate the removal of wire crafts after soaking.
Put the finished handicraft into the dissolver and completely immerse in the solution. The soaking time is 15 minutes. After soaking, remove them from the container and place them on the asbestos net. Repeatedly flushing with clean water, washed away the alkali residue and other impurities on the surface of the craft. In order to rinse thoroughly, the place that has not been rinsed out should be turned out and cleaned again. After rinsing, let them dry naturally. When it is determined that the surface of the handicraft is dry, the following procedure can be performed: scrubbing.
Nine, brushing and acceptance
In order to make the effect of painting more perfect, paint articles after drying shall be carefully checked before painting, and whether the flushing work is thorough shall be checked. When it is found that there are small attachments on the part, the dirt should be brushed gently with a brush, and the cleaner the surface brush, the more solid the paint will be. In particular, the welding points and the moving shafts and other parts, but do not care too much to affect the overall structure of the wire. Once the brushing is completed, they are placed neatly and one can really begin to paint these handicrafts.
Ten, paint and spray paint
Before the spray painting, the stacking is exquisite. We must use the asbestos mesh as the backing and minimize the contact points with the wire. In order to make the oblique sides spray paint, the interval should be at least 10 centimeters. And try to keep all the rows neatly arranged.
Paint
When the paint is put into operation, special work clothes should be worn to prevent the volatile smell of the paint from affecting the health of the body. The paint is used to dilute the white paint. The diluted liquid is mixed with the white paint raw material at a ratio of 1.5 liters to 1 litre. Stir the raw paint and the dilution thoroughly. After this treatment, the spray paint can be better bonded to the surface of the wire with sufficient physics. After the preparation is completed, the white paint should be loaded into the special paint sprayer and the spray gun should be connected. Iron wire crafts spray paint uses a dedicated air compression pump that can operate at high power. Do not start painting until the switch reaches 7.8 pressure levels. Otherwise, the white lacquer that is sprayed out is not good in physics, and the paint surface is uneven.
Spray paint
Wear special paint masks before painting to ensure safe operation. Spray painting uses a two-pass method, that is, the four faces of wire crafts must be sprayed twice on each side. When spraying each side, it is necessary to combine horizontal spray and vertical spray. Let each point adhere well. 30 cm from the target, after the end of the horizontal spray vertical spray, the speed to be uniform, can not have fast and slow vertical and horizontal intersection, resulting in uneven paint adhesion. This is a small trick in the painting process. After spraying one side, wait for an hour or two. When the paint surface is dry, go to the other side to continue painting. Until the four sides of the wire crafts were painted. At this time, the exquisite and elegant atmosphere of wire crafts emerged.
Eleven, grilled
After the paint has been sprayed, in order to prevent unsuitable temperature and humidity, the phenomenon of surface paint sticking hands occurs, but also these elf invited to a special oven for high temperature fixing and thoroughly baked.
We put the lacquer finished crafts on the special pallets, and pay attention to set a certain distance when laying them out to prevent the crafts from sticking to each other in the baking process. Place the tray in the oven, close the door, and start baking. When the temperature reaches 120 degrees, the oven automatically shuts off and finishes baking.
Open the door and release the tray temperature. After lowering, slowly remove the tray and be careful not to be scalded by high temperatures. Place the tray in a ventilated place and allow the craft to fall to room temperature.
Twelve, paint and acceptance
After the baking is completed, the process of painting and acceptance shall be carried out. Refinishing and acceptance require a dedicated acceptance engineer to complete. First of all, carefully check whether the various welding points are still firm and whether there is any place where there is no paint. When checking, special attention should be paid to the place where the paint is in contact with the asbestos board. The paint leakage is most likely to occur here. If you find something missing, you need to find ways to repair it.
Touch up
The repair method is: take out a piece of hacksaw, split the paint and impurities of the welding point, so as to prevent the paint from interfering with the effect of re-welding. Then, dilute hydrochloric acid was also dropped first to perform spot welding. Next, alkaline water is added to the weld. Then, take the gentle facial tissue to clean the formed impurities. After the repair parts have dried, they can pick up the fine brush used to make up the paint. To achieve perfect results, the paint must be firmly attached to the repaired solder joints. Here, note that the concentration of the touch up paint should be the same as that before the paint was applied, to avoid inconsistent paint color. And the touch-up work will be carried out in two separate steps. After brushing the first pass, dry it for 1 minute and then brush it again.
acceptance
At present, such wire crafts are exported to foreign countries in large quantities. Acceptance criteria and the use of paint quality requirements are very strict. This requires us to be meticulous in inspection and acceptance, to ensure good quality and to ensure that each product is a quality product that reflects our production process.
Thirteen, packaging
To enhance the value of goods, packaging is essential, especially our wire crafts. Need to go through both inside and outside packaging. The inner package uses a thin, tensioned copy paper, which is folded over from the upper and lower ends of the craftwork, and the corners on both sides are fixed to maintain the integrity of the package and the overall shape of the craftwork. After the code is neatly prepared for use in an outer box.
The outer packaging uses a single corrugated carton, and the inner packaged product is placed in the box to mark the article number for finishing.
Fourteen, play type wire crafts
Play-type wire crafts is a new type of wire crafts. This type of handicraft is characterized by a smaller body, more ornamental, more rounded, no sharp corners, suitable for playing, viewing. Because of the same process and method of production. We won't go into detail here. Of course, it is also possible to transform the wire crafts that were not originally used to play into a play style. The key is to sharpen and highlight the parts, bend them round and round, and improve the safety factor of handicrafts.
Editor's summary: We have seen the production process of wire crafts. We know that it is not difficult to process wire crafts. If you have the time and patience, you can also make good wire crafts. Interested friends, do not prevent the use of their own intelligence, but also to design and produce some new and unique wire crafts!
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Glass fiber cut yarn
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