Rapid development of automation boosts the machine tool industry into the fast lane

In the "Twelfth Five-Year Plan", changing the economic development model is still the focus, and improving the level of industrial automation is the way to achieve it. Luo Baihui, secretary-general of the International Model Association, believes that China's automation industry will usher in great development in the next five years.

During the "Twelfth Five-Year Plan" period, China proposed to focus on energy conservation and emission reduction, and focus on solving the binding indicators that improve energy efficiency, develop renewable energy, improve environmental quality, and significantly reduce energy intensity and carbon dioxide emission intensity. In the strategic new-type industries, focusing on energy conservation and environmental protection, we will focus on the development and promotion of high-efficiency energy-saving technology equipment and products, and achieve key technological breakthroughs in key areas to drive the overall improvement of energy efficiency. To achieve this arduous task, on the one hand, efforts must be made to tap new resources; on the other hand, the reduction of resource consumption should be taken as the basic requirement for industrialization. How to establish a resource-saving industrial technology and production system, and achieve rapid economic development with less resource consumption, which also requires strong support from automation technology.

"I think this will bring new development opportunities to the automation industry. Economic transformation and energy conservation are inseparable. The improvement of energy efficiency should be achieved through automation. In addition, in the high-end equipment manufacturing, the main purpose is to improve automation. In order to achieve the goal of energy saving and emission reduction, Xu Changrong, general manager of Beijing Helix Automation Drive Technology Co., Ltd., said in an interview.

At present, the enterprises engaged in automatic high-tech in China have developed rapidly. In the past 10 years, especially since the "Ninth Five-Year Plan", China's development and production of DCS (distributed control) systems has been very fast, and a number of outstanding ones have emerged. Enterprises such as Beijing Helix Company, Shanghai Xinhua Company, Zhejiang University Central Control Company, Electric Power Research Institute and Beijing Kangtuo Group. The DCS system developed and produced by these enterprises not only has a large increase in the number of varieties, but also the technical level of the products has reached or is close to the international advanced level. Of the 4,426 sets of DCS systems used nationwide in 2001, the number of domestic DCS systems was 1,486, accounting for 35%. In recent years, this proportion has increased geometrically year by year. Taking Beijing and Lishi Company as an example, it was established in 1993. It is an automated high-tech enterprise engaged in independent development and manufacture of various advanced and reliable control systems and platforms, and provides specialized solutions for various industries. It has process automation and track. Traffic automation, nuclear power plant digital instrument control system, factory automation, control and drive, information and other business units. In 2009, the contract amount was 3.1 billion yuan.

Policy to help "localization"

During the "Twelfth Five-Year Plan" period, the central government emphasized the strategy of localization of major equipment manufacturing. From the perspective of local planning and the “12th Five-Year” industrial planning of various industries, “localization” has been put on the government's work schedule, and independent innovation has always been a shortcoming of domestic automation enterprises.

At present, the market satisfaction rate of China's domestic equipment is less than 60%, of which only about 1/3 can reach the international advanced level. Some of these imported products have already developed R&D capabilities, but since domestic products are just put into the market, Domestic users are afraid of taking risks, fearing that the technology is not mature, and they are afraid to buy them. They prefer to import foreign mature products at high prices. This is very unfavorable for the development of domestic enterprises.

"This year's "Decision on Accelerating the Cultivation and Development of Strategic Emerging Industries" puts forward some good guidelines and policies for entrepreneurial investment and financing, fiscal and taxation policies, imperfect institutional mechanisms, etc., which will protect enterprises' independent innovation activities. Escort." Xu Changrong said to reporters with confidence.

Xu Changrong believes that enterprises must have independent innovation awareness, attach importance to personnel training, and increase investment in research and development. At Hollysys, R&D expenses account for 10% of annual sales, which is very high. Last year, they set up a research and development center in Xi'an High-tech Zone. It is expected that the number of R&D personnel will reach more than 1,000 in three years. This will further enhance the Group's overall technical strength and will play an important role in promoting the development of automation, intelligence, information, digital and high-end equipment and electronic information in the western region of China. On this basis, Hollysys R&D Center will also establish the largest embedded software R&D team in China, and strive to be the leading player in the global industry within 3 years after the completion of the project.

In recent years, China's automation has developed very rapidly, and local automation companies are gradually emerging, and are developing towards the mid-to-high end trend. When it comes to local automation companies, the general manager of Baoyu CNC Linzhou said: "We started to use European and American products with good reputation. However, because these enterprises are often large in organization, they sometimes lag behind in after-sales service and follow-up, and the maintenance cycle is longer. Afterwards, some localized automation suppliers, through product testing, gradually discovered that Zhongda Dentsu's products are of high quality and overall service, especially follow-up services are in place in time. Baoyu CNC orders have increased significantly year by year, and now become Zhongda Dentsu One of the important customers."

Delta's servo motor encoder has a high resolution and has a 'quality' improvement on the smoothness of the machine's motion system, which can greatly improve the surface machining accuracy of the machine tool parts and improve the finish of the machine. In addition, Zhongda Dentsu's total solution for composite lathes has a high market acceptance, and the processed products are excellent in terms of precision and finish. In the field of multi-axis synchronous control of the winding equipment, cam movement, flying shears and precision machining of the grinding machine, it also firmly occupied a place. "

As a key high-tech enterprise in the production of machine tools, Zhejiang Kaida Machine Tool Co., Ltd. has strict requirements for the selection of automation products. Mr. Feng Liegen, general manager of Kaida, said: “At present, most of the inverters used in China's machine tool market are Japanese brands, but the price Expensive; compared with similar products, in the field of high requirements for inverter products such as grinding machines and forging machine tools, Delta inverters have the characteristics of fast response, high precision, large output torque and positioning control. The company's mechanical automation, further energy saving, and timely after-sales service, cost-effective, so we are favored. The next step will be to consider increasing cooperation with Zhongda Dentsu, such as Delta's servo and so on."

CNC technology revolution leads the machine tool industry into the fast lane

The application of numerical control technology not only brought revolutionary changes to the traditional manufacturing industry, but also made the manufacturing industry a symbol of industrialization, and with the continuous development of numerical control technology and the expansion of application fields. Mr. Feng said that domestic machine tool enterprises have vigorously implemented technological innovation and made great progress in product structure adjustment. In order to adapt to changes in market demand, many machine tool enterprises have reduced the production of low-end and ordinary products, accelerated the pace of upgrading of economical CNC machine tools, and focused on the development of high-end CNC machine tools and production lines. Zhongda Dentsu can not only provide high-performance servo CNC system products, but also provide customers with more valuable and “tailor-made” integration solutions, and has the advantages of high control precision, high system stability and flexible user operation. This is unique to Zhongda Dentsu.

The machine tool industry is an internationally recognized basic equipment manufacturing industry, a strategic industry and a spine industry for the national economy. The outbreak of the global financial crisis has brought about a big impact on China's machine tool industry. Luo Baihui, secretary-general of the International Model Association, believes that the global financial crisis has already constituted a serious challenge to the development of China's machine tool industry. However, under the background of the government's investment of 4 trillion yuan to stimulate domestic demand and stimulate economic growth, the industrial transformation of the equipment manufacturing industry will be accelerated. Conducive to the resolution of the adverse effects of the financial crisis. The next 10-15 years is a crucial period for China to promote industrialization. The rapid development of power, petrochemical, metallurgy, shipbuilding and other industries has created huge demand for machine tool forging enterprises. China's development of the machine tool industry in the next few years will be very optimistic, especially in the field of metal cutting, CNC CNC machine tools with high technical content have gradually entered the fast lane of high-speed development.

At present, China's machine tool industry only has a comparative advantage in terms of scale. Compared with machine tool manufacturing power, there are still obvious gaps in structure, level, R&D and service capabilities. However, some industries such as railway, aviation, and energy industries still have large demand for machine tools, especially the automobile manufacturing industry has begun to pick up, indicating that the demand for CNC machine tools, especially large and high-end CNC machine tools, is relatively strong. With the changes in manufacturing market demand, the release of product upgrade demand, the “revitalization plan” and the “major special” policy, the product structure is continuously optimized, and the machine tool industry will have structural recovery opportunities.

The unique structure of the machine tool market has accelerated the pace of change. The demand for ordinary and low-grade CNC machine tools has shrunk dramatically, and the heavy-duty and high-end CNC machine tools have remained stable. At the same time, it has also driven the demand for automation products in the machine tool industry. Automation products such as inverters, servos, encoders, etc. have been used in the machine tool industry for many years. Due to the high cost performance of the frequency converter, the frequency converter is very common in the numerical control transformation of economical CNC machine tools and ordinary machine tools.

Baoyu CNC, as a comprehensive enterprise specializing in R&D and production of CNC machine tools and CNC systems, is quite profound in this respect. Mr. Lin Zhou, general manager of Baoyu, said that Zhejiang Baoyu CNC Machine Tool Co., Ltd. regards product quality as life, “excellent quality achievement”, and through independent research and development and strong cooperation, realizes the transition from mid-end to high-end products within five years. Industry leading level.

As the actuator of CNC machine tools, the servo system has experienced the development from stepping to DC and then to communication. And there are many kinds of servos in CNC machine tools. It can be foreseen that with the development of high-precision machining tools such as ultra-high-speed cutting, ultra-precision machining and network manufacturing, all-digital servo systems with network interfaces, linear motors, high-speed electric spindles, etc. will become CNC. The focus of the machine tool industry.

The above-mentioned servo trend, especially in China, is still at the peak of equipment replacement and the critical period of industrial industry upgrade, especially so. At present, China's high-end CNC metal cutting machine tools have a low domestic market share. It is expected that China's CNC machine tool consumption will maintain steady development during the “Twelfth Five-Year Plan” period, and the market demand for CNC machine tools will show rapid growth. There is still a certain gap between China's machine tool industry and the international market. Machine tool enterprises should seize the opportunity to develop continuously, improve their advanced technology, increase technological innovation, and strive to realize the early realization of machine tool products from low-end to high-end, from primary product processing to high. The transformation of refined product manufacturing has transformed from manufacturing in China to creating in China, from manufacturing to manufacturing.  

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