Yangbao Electronics (Taicang) Co., Ltd. (hereinafter referred to as “Yangbao Electronicsâ€) is a Taiwan-funded enterprise that mainly produces and sells electronic connecting cables and their spare parts, decoders and their spare parts, and assembles electrical control equipment and spare parts. Many products are exported to foreign markets.
Electrical design faces "statistical difficulties"
In the design process of electrical products, a large amount of material statistics work is involved. When Yang Bao Electronics draws electrical drawings, engineers usually need to manually count how many wires, terminals, electrical components, and Excel spreadsheets are used to make the project. According to the feedback from engineers, this type of statistical work is very large, taking up a lot of working time, and relying on manual statistics is not only inefficient, but also prone to errors. Therefore, Yangbao Electronics hopes to develop automatic drawing and automatic statistics tools based on the application of CAD in the enterprise and improve the work efficiency and avoid human error. Facts have also proved that the CAD design software and custom development services provided by Zhongwang Software can deeply meet the professional CAD application requirements of Yangbao Electronics.
Zhongwang CAD custom development to improve design efficiency
At this stage, the practical functions of Zhongwang CAD custom development have been widely used by engineers to become practical CAD software functions for electrical product design. The engineer said: "Using Zhongwang CAD, the work efficiency has more than doubled, and the accuracy of the statistics has been guaranteed!" In summary, there are the following aspects:
1. Designing a block for convenient storage and calling
To facilitate electrical design, CAD software typically provides a parametric library for engineers to call when needed. However, the CAD software comes with a library that does not meet all the design requirements. For example, some in-house special libraries are not commonly used, and CAD software cannot be called directly.
Through secondary development, Zhongwang CAD provides the function of supporting block storage. Engineers can quickly add personally used tiles to the gallery and can be called directly to increase productivity.
Figure 1: Zhongwang CAD supports tile storage
2. Draw the parameterization of the line slot
The wireways in the electrical drawings look simpler and are the easiest to ignore by engineers. In fact, the trunking plays an important role in the safety protection of electrical systems. If the selection of the wire trough is incorrect, it may accelerate the aging of the entire electrical system or cause quality problems. Therefore, parameterization is especially important in the design of the wire slot. In the Zhongwang CAD, engineers can realize the precise docking of data by simply modifying the simple variables, which is very fast and convenient.
Figure 2: Zhongwang CAD parameterized drawing line slot
3. Targeted flexible wiring
According to the requirements of Yangbao Electronics for wiring: the wires in the electric control box must be parallel and the corners should be at right angles, and the ends of each cable should have labels and numbers, combined with the versatility of the wiring and the convenience of welding. Considering several aspects, Zhongwang CAD finally customized two methods: single-step wiring and continuous wiring for Yangbao Electronics:
Single step wiring
Figure 3: Zhongwang CAD parameterized wiring interface
In order to facilitate the inspection of the junction box of the production, installation and maintenance personnel, the engineer needs to draw a wiring diagram to connect the electronic components and other external devices. The single-step wiring function provided by Zhongwang CAD is mainly for relatively special and complicated drawings. It has the characteristics of easy modification and is also an efficient function to help engineers solve complex design problems.
Continuous wiring
For electrical drawings with a large number of electrical components but simple rules, it is cumbersome to use the single-step routing function. With the continuous wiring function specially developed by Zhongwang CAD, engineers can work on the electrical wiring in one step and solve it quickly.
Figure 4: The effect of the design of the continuous wiring function of Zhongwang CAD
4. Automated data statistics
As mentioned above, statistical work occupies a lot of time for engineers. How to make statistics more intelligent is directly related to the level of work efficiency. In Zhongwang CAD, the automatic statistics function of the material list, material table and cutting table directly facilitates the work of the picker and the inventory manager, which is beneficial for tracking and cost accounting, and engineering quotation. On the other hand, it also speeds up statistics and improves the accuracy of statistics.
Figure 5: Zhongwang CAD automatic statistical design data
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