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A small hardware product, just like a fine handicraft, needs to go through layers of processes before it can be cultivated into a fine product. How to distinguish its intrinsic quality through the surface? Only the close-up experience and the advanced nature and professionalism of the production line will be convinced by its excellent quality.
The first process of hardware production is mold making. In the CNC lathe of the CNC machining center, the 3D file of the product is imported into the computer, and the machining process is completed in the machining center.
Next is the casting process. Generally speaking, the low-pressure casting machine has good casting and molding, and one mold can produce multiple sets of products with high production efficiency. The cast product has uniform wall thickness, higher density and smooth inner cavity. For large-sized thin and complex castings, the forming is more favorable, and the yield is much higher than gravity casting.
The third process is machining, and the raw materials (stainless steel, copper, aluminum, iron, etc.) are processed into various parts by drawings or samples using lathes, milling machines, drilling machines, and the like. This process requires the use of sophisticated instruments with accurate calibration.
The fourth process is grinding and polishing. Grinding and polishing are divided into roughing and finishing, grinding the rough surface of the product with a fast moving abrasive belt; using the grinding head of the polishing machine or the high-speed rotation of the linen wheel, the surface of the hardware is processed to make it smooth and bright, increasing Product brightness and finish.
After the grinding and polishing process, the technician is required to check whether it is qualified. If it is unqualified, the painting is reworked and the inspection is very strict.
The metal plating process uses electrolysis to adhere a metal film to the surface of metal or other material parts to prevent metal oxidation (such as rust) and improve wear resistance, electrical conductivity, light reflectivity, and corrosion resistance (sulfuric acid). Copper, etc.) and enhance the appearance of beauty.
In order to enhance the smooth feel, the appearance is soft and the color is lasting. After the multi-layer electroplating process, the top solid hardware will be thoroughly inspected, and the defective product will be reworked to ensure complete flawlessness.
Next, we must assemble various assembly tools and components, and connect the processed hardware components in a certain order and technology to become a complete hardware product. This process is the key to determining the quality of the product.
Finally, check the switch feel of the product, feel the user experience in advance, let the customer enjoy the high quality of the product for the first time; wipe the product, check the appearance of the product, keep the product smooth and smooth; with the accessory, load the specified Pack the box, put it in the outer box, and put it into the warehouse according to the process.
High-end quality hardware production is inseparable from a complete production line, and it is inseparable from the careful and rigorous working attitude of the production staff!
1. Bathroom spray gun, can also be called a women's washer.
2. The general spray gun comes with a pressurization module, often used as a flushing toilet, but also can facilitate flushing the corner of the toilet, cleaning the basin, cleaning the broom and other functions, after installation, you will find that the function is simply too humane. 3. When installing, you only need to use a three-way angle valve at the toilet access. One way the water goes into the toilet and the other way into the spray gun. There are multiple options for spray gun water pipes, among which explosion-proof bellows and telephone line hoses are the most commonly used, especially telephone line hoses are the most widely used because they do not take up space and are highly stretchable.
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WENZHOU CHENKAI SANITARY WARE CO.,LTD , https://www.cnchenkai.com