Combined machine tool automatic line comprehensive automation is increasing

Connected to "Technology Development of Combined Machine Tools and Automatic Lines"

5 Comprehensive automation is increasing

In the past ten years, in order to further improve the machining accuracy of the workpiece and reduce the intermediate storage, handling and shortening of the production process time of the workpiece, some non-cutting processes in the workpiece machining process (such as cleaning, measuring and assembly between processes) And test leaks, etc.) integrated into the production system consisting of automatic lines or automatic lines (Figure 15) to achieve comprehensive automation of workpiece processing, surface treatment, measurement and assembly processes.

Cleaning In the production system consisting of automatic lines and automatic lines, the cleaning equipment is mainly used for the inter-process cleaning of the workpiece and the final cleaning of the workpiece.

The inter-process cleaning of the workpiece is mainly to create the necessary working conditions for the next process. For example, various cleanings of the workpiece blank before painting, after the workpiece reference surface processing, after deburring, before measurement, and before assembly.

Today, in view of the fact that the environment on which our human beings depend for survival is increasingly damaged by industrial pollution, environmental protection has attracted widespread attention. In recent years, domestic and international attention has increasingly paid attention to environmental pollution caused by industrial cleaning. This has prompted the cleaning of parts in many industrial sectors to use aqueous cleaning (using acidic, neutral or alkaline cleaning fluids, which mainly contain phosphates, active agents and complexing agents, etc.). Spray cleaning (dispersive cleaning) and impregnation (central cleaning) are used for the quality of the workpiece cleaning.

Based on the requirements of environmental protection, health care of on-site workers and rationalization of cleaning processes, at present, the cleaning machine has generally adopted a closed layout, the entire cleaning process is automatic, the device control uses a programmable controller, and automatically monitors all mechanical actions. And process technical parameters. Evaporation, filtration, material recovery and treatment are integrated on this type of washing machine. Figure 16 shows the cleaning process of the steering wheel housing of Mercedes-Benz Germany. The washing machine adopts a closed layout, and the cleaning process is carried out in a closed system, and the cleaning liquid is recycled through a cleaning liquid purification auxiliary system. In this system, the core component of the purification treatment device is a cleaning purification and recovery module. The module is composed of a super-precision filter and an evaporator, and is used for cleaning and rinsing parts by using the cleaning liquid and steamed water generated by the integrated purification treatment device.

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